OTC DAIHEN Robot Front End Consumables and Mechanical Transmission Spare Parts Overview
During long-term continuous operation of industrial automated arc welding stations (such as those using OTC DAIHEN’s FD19, FD-B6, FD-V8 series robots and supporting high-performance CO₂/MAG/MIG/TIG welding systems), mechanical wear and thermal fatigue inevitably occur in the welding gun front end, wire feeding mechanism, and various control cables. To eliminate production hazards such as unstable welding arcs, excessive wire feeding resistance, or deviation of the mechanical origin, a strict periodic spare parts inspection and replacement standard must be established.
To assist enterprise equipment maintenance supervisors and procurement teams in efficiently targeting accessories, we have compiled a standard spare parts catalog for OTC welding robots and arc welding systems. The model range on this page covers L6305E11 to L7700N00. This model segment concentrates core Safety Anti-collision Sensors (e.g., L6380B00, L7328B00), high-precision Wire Feed Rolls and Pressure Rolls (e.g., L6564F00, L7494B03), multi-specification Standard Robot Consumable Contact Tips (L7250B / L7570B series) as well as key consumable parts such as automated air-cooled/water-cooled TIG welding gun assemblies (e.g., MWP-2001, MWP-3501).
Daily Maintenance and Inspection Guide for Key Spare Parts
- Anti-collision Sensors and Safety Cables (e.g., L6380B00, L7400J00): The sensor is the last barrier to protect the robot from damage to the reducer or motor due to mechanical collision. Daily checks should focus on whether the action feedback signal line is internally broken and whether the sensor spring reset mechanism is flexible.
- Wire Feed Rolls and Straightener Components (e.g., L6564H00, L7494C06): Long-term wear of the wire feed roll will cause the V-shaped or U-shaped groove to widen, leading to wire feeding slipping and instability. When purchasing, the corresponding specifications of wire feed rolls and pressure rolls should be strictly matched according to the welding wire material (carbon steel, stainless steel, or aluminum alloy) and welding wire diameter.
- High-Frequency Consumable Contact Tips and Nozzles (e.g., L7250B04, L7570B04): An enlarged contact tip hole diameter due to wear or slag accumulation will degrade conductive performance. It is recommended that workshop operators clean the front end of the welding gun every shift and perform periodic forced replacements of contact tips, nozzles, insulating sleeves, and front bodies to maintain high-level welding quality.
| Part Model | Part Name | Technical Notes |
|---|---|---|
| L6305E11 | Gasket | – |
| L6380B00 | Anti-Collision Sensor | Old Model: K2375W00 |
| L6380B05 | Adaptor | Connection Adapter |
| L6380B06 | Insulating Spacer | Insulating Spacer |
| L6380C00 | Nozzle Assembly | – |
| L6380D00 | Cable Assembly | Old Model: K2375X00 |
| L6380E00 | Nozzle Assembly | Nozzle Assembly |
| L6380F01 | Spring | Reset Compression Spring |
| L6380F02 | Contact Tip Body | – |
| L6380F03 | Nozzle No.8 | No.8 Standard Nozzle |
| L6380F04 | Nozzle | – |
| L6380G00 | Fairing | Airflow Protective Cover |
| L6390N00 | Rechargeable Battery | System Battery |
| L6431C00 | Probe | Positioning/Detection Needle |
| L6510B05 | Drive Shaft | Mechanical Drive Shaft |
| L6524B00 | Cable | – |
| L6524J00 | Cable | External Relay Dedicated Cable |
| L6524Y00 | Cable | – |
| L6525B00 | Cable | – |
| L6525J00 | Gas Pipe | 10-Meter Standard Specification |
| L6532B00 | Cable Bracket | Protective Bridge Structural Part |
| L6542M00 | Pressure Roll | 50B20571 Wire Feeder Consumable |
| L6550B00 | Nozzle | – |
| L6562J00 | Cable Assembly | – |
| L6564C00 | Wire Straightener | Welding Wire Straightening Unit |
| L6564F00 | Wire Feed Roll | CPDACR-200 / 50B20490 |
| L6564G00 | Wire Feed Roll | CPDACR-200 Specification |
| L6564H00 | Wire Feed Roll (1.0) | Dedicated for 1.0mm Welding Wire |
| L6564J00 | Wire Feed Roll | 50B20515 Specification |
| L6564K00 | Wire Feed Roll | – |
| L6564L00 | Wire Feed Roll | 50B20537 Specification |
| L6564P00 | Wire Feed Roll | CPDACR-200 Specification |
| L6564Q00 | Wire Feed Roll | CPDACR-200 Specification |
| L6564R00 | Wire Feed Roll | – |
| L6564S00 | Pressure Roll | Wire Feeding Fastening Driven Roll |
| L6571B00 | Nozzle | – |
| L6571C01 | Insulation Sleeve | Welding Gun Core Insulation Consumable |
| L6571C02 | Front Body | Welding Gun Front Assembly |
| L6571C03 | Nut | Locking Nut |
| L6571D00 | Cooling Water Pipe 6M | Model changed to L7689E00 |
| L6572B00 | Elbow | Gas/Water Guide Elbow |
| L6573B00 | Nozzle Assembly | Nozzle Assembly |
| L6573C02 | Spring Washer | Standard Hardware Part |
| L6574B00 | Nozzle | – |
| L6577B00 | Anti-Collision Sensor Cable 1.1M | Length 1.1 Meters |
| L6577B01 | Nozzle Cap | Protective Cap |
| L6577C00 | Anti-Collision Sensor Cable 1.2M | Length 1.2 Meters |
| L6577D00 | Anti-Collision Sensor Cable 1.3M | Length 1.3 Meters |
| L6577E00 | Anti-Collision Sensor Cable 1.4M | Length 1.4 Meters |
| L6577F00 | Anti-Collision Sensor Cable 1.5M | Length 1.5 Meters |
| L6577H00 | Anti-Collision Sensor Cable 1.8M | Length 1.8 Meters |
| L6577J00 | Anti-Collision Sensor Cable 2.1M | Length 2.1 Meters |
| L6577K00 | Anti-Collision Sensor Cable 2.5M | Length 2.5 Meters |
| L6580B00 | Cable (1.1M) | Power Cable |
| L6580C00 | Power Cable 1.2M | Power Cable 1.2 Meters |
| L6580D00 | Power Cable 1.3M | Power Cable 1.3 Meters |
| L6580F00 | Power Cable 1.5M | Power Cable 1.5 Meters |
| L6580H00 | Power Cable Assembly | – |
| L6580J00 | Power Cable 2.1M | Power Cable 2.1 Meters |
| L6580K00 | Power Cable 2.5M | Power Cable 2.5 Meters |
| L6586C01 | Conductive Rod | Welding Gun Internal High Voltage Conductive Core |
| L6587D00 | Torch Body | Automatic Welding Gun Main Skeleton |
| L6600F02 | Gas Connector | Shielding Gas Quick Connector |
| L6600R00 | Action Warning Light | Control Cabinet/Robot Action Indicator Light |
| L6607D00 | Air Filter Regulator | Gas Circuit Triple Part/Pressure Reducing Valve |
| L6607E00 | Gas Pipe | – |
| L6611B00 | Gas Pipe Assembly | – |
| L6611C01 | Conductive Connector | – |
| L6611D01 | Wire Guide Tube 1.2-1.6 | Corresponds to 1.2mm to 1.6mm Welding Wire |
| L6611D02 | Wire Guide Tube 0.9-1.2 | With O-Ring: 3574-015 |
| L6611D03 | Wire Guide Tube 0.8-0.9 | Corresponds to 0.8mm to 0.9mm Fine Welding Wire |
| L6634B00 | Socket | Electrical Connection Base |
| L6635B00 | Cable Connector | Industrial Grade Heavy Duty Plug |
| L6640B00 | Welding Torch Bracket | Robot Wrist Anti-Collision Fixing Frame |
| L6640B01 | Bracket | 57F20321 Structural Part |
| L6980B00 | Anti-Collision Sensor | Dedicated for AX, TIG Welding Guns (L6380B00+33A10125) |
| L7060B00 | Torch Body | Automated Special Machine Gun Body |
| L7060D01 | Inner Liner | Built-in Wire Feeding Liner |
| L7061B00 | Torch Body | – |
| L7061C01 | Wire Guide Tube | – |
| L7062B04 | Washer | Sealing Leak-Proof Part |
| L7062D00 | Inner Tube | Corresponds to Water-Cooled Model MTXAW-5031 |
| L7062E00 | Wire Feed Hose | Corresponds to Water-Cooled Model MTXAW-5031 |
| L7062F00 | Wire Guide Tube | Assembly L7062F01+U2586F02 |
| L7062F01 | Wire Feed Hose | – |
| L7062G00 | Insert Part | U4432G02+U2586F01X1 |
| L7062J01 | Wire Feed Hose | – |
| L7063B00 | Torch Body Assembly | – |
| L7063C00 | Wire Feed Hose 1.2 | Corresponds to High Power Model MTXCAW-5031 |
| L7063D00 | Wire Feed Hose 1.6 | Corresponds to High Power Model MTXCAW-5031 |
| L7089B01 | Contact Tip Guide | Ensure Precise Axial Wire Feeding |
| L7121E00 | Welding Gun Clamp | High Rigidity Error-Proof Assembly Jig |
| L7239F00 | Shock Sensor Cable 1.5M | Safety Anti-Collision Sensor Signal Line 1.5 Meters |
| L7239G00 | Shock Sensor Cable 1.7M | Safety Anti-Collision Sensor Signal Line 1.7 Meters |
| L7250B01 | Contact Tip 0.8 | Precision Contact Tip for Robots |
| L7250B02 | Contact Tip 0.9 | Precision Contact Tip for Robots |
| L7250B03 | Contact Tip 1.0 | Precision Contact Tip for Robots |
| L7250B04 | Contact Tip 1.2 | Precision Contact Tip for Robots (High-Frequency Consumable) |
| L7250B05 | Contact Tip | Special Specification Robot Contact Tip |
| L7250B06 | Contact Tip | Special Specification Robot Contact Tip |
| L7250C02 | Contact Tip | – |
| L7294S08 | Contact Tip Holder | Applicable Specification 0.8-1.2mm |
| L7294S11 | Contact Tip Holder (1.4-1.6) | Applicable Specification 1.4-1.6mm Coarse Diameter |
| L7318C00 | Rear Wire Guide Tube Assembly | Dedicated for TIG Arc Welding 3.6 Meters / 78B30150 |
| L7328B00 | Anti-Collision Sensor | Wrist Safety Protection Unit |
| L7358B01 | Collet | Precision Clamping Part |
| L7367B00 | Guide Tube Assembly | – |
| L7400C06 | Gasket | 35A40045 Standard Seal |
| L7400F00 | Cable | Internal Control Wire Harness |
| L7400G00 | Cable | 48L21857 Signal Line |
| L7400J00 | Cable | 48L32967 Anti-Collision Sensor Dedicated Signal Cable |
| L7400K00 | Solenoid Valve | 48L21880 Gas Circuit Core Control Air Valve |
| L7400K01 | Mounting Plate | 66J20012 Valve Body Fixing Plate |
| L7400Q00 | Cable Assembly | Corresponds to V6(L), B4(L), V20 Robot Wrist Wire Harness |
| L7406G00 | Cable Assembly | – |
| L7419B00 | Cable Bracket | EX-MV6-L Model Support Frame / 50F90026 |
| L7437D00 | Cable | 48L22348 Control Line |
| L7444E05 | Guide Tube | – |
| L7444E06 | Guide Tube | – |
| L7445B02 | Slider | Mechanical Reciprocating Guide Rail Slider |
| L7457B00 | Fixed Cable Bracket | Assembly Bridge Tray Component / 50F90037 |
| L7464B00 | Cable | EX Dedicated Extension Cable / 48L90347 |
| L7465B00 | Cable | External Axis Motor Cable (Applicable below 1.2-1.5KW) |
| L7466D00 | Cable | Power Motor Relay Cable (Applicable below 1.2-1.5KW) |
| L7466H00 | Cable | Power Motor Relay Cable (Applicable below 1.2-1.5KW) |
| L7468B00 | Connector | EX Dedicated Heavy Duty Connection Electrical Plug / 48L90358 |
| L7469D00 | Cable | Absolute Encoder Feedback Cable (Applicable below 2KW) |
| L7469H00 | Cable | Absolute Encoder Feedback Cable (Applicable below 2KW) |
| L7471G00 | External Axis Relay Cable | Multi-Workstation External Positioning Positioner Relay Cable |
| L7471M00 | Cable | Servo Motor Power Cable |
| L7472G00 | Cable | For A2 Control Box 5 Meters / 48L31960 |
| L7472M00 | Cable | For A2 Control Box 10 Meters / 48L32015 |
| L7472S00 | Cable (CN2) | Secondary Feedback Line Group |
| L7480B03 | Gear | Precision Gear for Reducer |
| L7481A00 | Welding Wire Spool Bracket | 50B00207 Standard Spool Rack |
| L7482A00 | Welding Wire Spool Bracket | Drum/Spool Wire Bracket Assembly |
| L7482B03 | Welding Wire Guide Tube | 78B20047 Flexible Low-Resistance Wire Guide Tube |
| L7489B00 | Cable Bracket | – |
| L7494B03 | Wire Feed Roll | 57A20418 Original Wear-Resistant Wire Feeding Mechanism Component |
| L7494C02 | Wire Feed Roll | – |
| L7494C05 | Wire Feed Roll | – |
| L7494C06 | Wire Feed Roll | 57A20669 Specification |
| L7494C07 | Wire Feed Roll | 57A20441 Specification |
| L7494E05 | Wire Feed Roll | – |
| L7494G00 | Pressure Roll | Wire Feeder Top Active Pressure Pulley |
| L7509B01 | Wire Feed Hose | – |
| L7520G00 | Main Body Cable | 48L22315 Robot Internal Main Wire Harness |
| L7520H00 | Cable Assembly | 48L22326 Built-in Data Cable |
| L7520J00 | Cable Assembly | 48L22337 Built-in Power Cable |
| L7528B00 | J5/J6 Axis Combination | Wrist Transmission End Precision Axis Group Component |
| L7530G00 | Cable Assembly (1) | – |
| L7570B01 | Robot Tip 0.8 | 0.8mm Dedicated Contact Tip for Narrow Robot Spaces |
| L7570B02 | Robot Tip 0.9 | 0.9mm Dedicated Contact Tip for Narrow Robot Spaces |
| L7570B03 | Robot Tip 1.0 | 1.0mm Dedicated Contact Tip for Narrow Robot Spaces |
| L7570B04 | Robot Tip 1.2 | 1.2mm Dedicated Contact Tip for Narrow Robot Spaces |
| L7570B05 | Robot Tip 1.4 | 1.4mm Dedicated Contact Tip for Narrow Robot Spaces |
| L7570B06 | Robot Tip 1.6 | 1.6mm Dedicated Contact Tip for Narrow Robot Spaces |
| L7581B01 | Outlet Guide Tube | Wire Feeder Front End Outlet Wire Guide Tube |
| L7585C00 | Electrical Cable Assembly | Manipulator Main Wiring Assembly |
| L7591E00 | Wire Feed Roll Component | Complete Set of Wire Feeding Clamping Components |
| L7614D00 | Torch Tip Straightener | Robot Auto-Inspection Torch Gauge |
| L7620B00 | Bracket | MWX-2001 Dedicated Fixing Frame / 50G20026 |
| L7620B02 | Insulation Board | High Power Anti-Arc Insulation Pad |
| L7621B00 | Bracket | – |
| L7621B01 | Bracket | – |
| L7622A00 | Air-Cooled Welding Torch | MWP-2001 Standard Air-Cooled Torch Body Assembly |
| L7622B00 | Torch Body Assembly | MWP-2001 Exclusive Torch Neck |
| L7622C00 | Insulator | Composite Structure L7622C01+C02 |
| L7622C01 | Locking Nut | 79A02678 |
| L7622C02 | Welding Torch Rear Collet Body | 79A02726 |
| L7622G00 | Collet Body | MWP-2001 Tungsten Collet Body |
| L7622H00 | Collet Body 2.4 | Adapts to 2.4mm Tungsten Electrode |
| L7622L00 | Collet Body 3.2 | Adapts to 3.2mm Tungsten Electrode |
| L7622N00 | Welding Torch Rear Collet Body | MWP-2001 Accessories |
| L7622P00 | Calibrator | Welding Torch Geometric Dimension Mechanical Calibration Tool |
| L7622Q00 | Collet Body | MWP-2001 Accessories |
| L7622R00 | Collet Assembly | – |
| L7629E00 | Cable | – |
| L7632A00 | Welding Torch Assembly | MWP-3501 High Current Complete Arc Welding Torch |
| L7632B00 | Torch Body | MWP-3501 Heavy Duty Torch Body |
| L7635C00 | Cable | 4.5KW High Power Axis Servo Motor Power Cable / 48L30653 |
| L7636C00 | Cable | 4.5KW Encoder Relay High Fidelity Shielded Cable / 48L30435 |
| L7640B00 | Bracket | – |
| L7640C01 | Instruction Manual | Official Original Factory Maintenance Reference Material / 57A51009 |
| L7640C02 | Guide Tube (1.4-1.6) | Large Diameter Heavy-Duty Wire Guide Tube |
| L7640C03 | Nut | Standard Fastener |
| L7640C04 | Screw | Standard Fastener |
| L7640C05 | Washer | High Anti-Vibration Washer |
| L7640C06 | Nut | – |
| L7640C07 | Screw | – |
| L7642B00 | Welding Torch Bracket | MWX-2001 / 3501 TIG Robot General Clamping Frame |
| L7642B01 | L-Bracket | Right Angle Conversion Connector |
| L7642C00 | Contact Tip Calibrator | MWX-2001 / 3501 TIG Torch Gauge Assembly |
| L7643B00 | Standard Gauge | Mechanical Dimension Measurement Reference Standard Gauge |
| L7688E00 | Cable Assembly | – |
| L7688J00 | Cable (10M) | 10M Relay Extension Cable |
| L7690E00 | Gas Pipe | Adapts to L7633A Gas Circuit System |
| L7691B04 | Water Pipe | Length 5975mm / Corresponds to H223F01 Water-Cooled Torch |
| L7700B00 | Cable (1) | 48L22441 Electrical Connection |
| L7700N00 | Bearing | AXMV61 Robot High-Dynamic Dedicated Bearing / L7700N01 |
Quickly Obtain Real-Time Quotes and Inventory for This Spare Part
As industrial spare part prices fluctuate with the market and batches, and some models have original factory upgrade replacements, you are welcome to provide specific part codes and contact us to obtain the latest official standard quotes and technical support:
Why Choose Original OTC DAIHEN Robot Accessories?
On high-speed automated continuous industrial assembly lines, the use of non-original, counterfeit spare parts carries significant potential risks. These include obstructed wire feeding leading to localized welding defects, failure of the welding torch’s anti-collision signal causing deformation of the robot skeleton, and even servo drive system burnout due to overloads. We guarantee that all supplied accessories are 100% Official Original Genuine Products. If you need to check today’s spare parts inventory, obtain specific torch consumable assembly drawings, or require Fronius system accessories technical consultation, please feel free to contact our technical team at any time.


